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Abel & Cole reveals an unlikely milk packaging hero that could save the dairy industry 300,000 tonnes of carbon a year

by Fiona Briggs
October 17, 2023
in Retailer News
Reading Time: 2 mins read

Leading sustainable online grocer Abel & Cole today reveals an unlikely milk packaging hero that could save the dairy industry a whopping 300,000 tonnes of carbon a year. The secret? Plastic.

Abel & Cole has announced it is proud to choose plastic for the launch of its Club Zero Refillable Milk. The product, which will join its growing refillables range, uses a ground-breaking refillable packaging innovation that will see Abel & Cole save 450,000 single-use plastic milk bottles (23 tonnes of plastic) and 60 tonnes of carbon each year[1].

Everyone’s used to glass bottles from the milkman. They’re sustainable… aren’t they? Well, it’s complicated. Glass is heavy. And heavy means more carbon.

When it came to developing Club Zero Refillable Milk bottles, Abel & Cole was committed to finding the most sustainable, scalable solution. So, after saying no to pointless plastic since 1988, Abel & Cole asked themselves a difficult question. What if plastic isn’t always the enemy? What if, for refillable milk, plastic was actually the best material for the job?

Over the course of several years, the ground-breaking packaging innovation has received hundreds of thousands of pounds of investment, including a grant from Innovate UK’s Smart Sustainable Plastic Packaging (SSPP) Challenge. It took three years, three failed experiments, and seven teams of experts including Berry Global, Campden BRI and key collaborators, Berkley Farm Dairy. Now, Abel & Cole has successfully created the UK’s first ever reusable, environmentally friendly, refillable plastic milk bottle.

Made from 100% Poplypropylene (PP), the Club Zero Refillable Milk bottle will cut the carbon footprint of Abel & Cole’s single-use milk bottles in half after just four returns. But that’s not all. When looking at the carbon footprint of glass milk bottles, it would take over 15 returns to reach similar emissions savings.

In fact, if most of the 7 billion litres of milk distributed in the UK each year[2] switched to reusable plastic, the dairy industry would save a huge 300,000 tonnes of a carbon[3]. That’s why the certified B Corporation has decided to offer its sustainable secrets to the dairy industry.

Hugo Lynch, sustainability lead at Abel & Cole, commented: “When it comes to packaging materials, plastic is often seen as the enemy. But, we challenged ourselves to ask if it was better to use glass, which is heavier and more energy-intensive to make, or to go against the grain.

“Club Zero Refillable Milk utilises existing packaging resource and technology, safely allows for multiple refills and is completely recyclable. There’s been plenty of trial and error along the way, but we’ve trailblazed a more sustainable way to deliver and refill milk and are proud to choose plastic. Imagine the impact we could have if the entire dairy industry made the switch too!”

Ed Gosling, Berkeley Farm Dairy, commented: ”As a dairy, we currently use a lot of single-use plastic and this is something we really want to cut down on.

After supplying organic milk to Abel & Cole for more than twenty years, we’re so excited about the innovation of Club Zero Refillable Milk and the sustainable impact this could have on the industry.”

Organic Refillable Milk is now available as part of Abel & Cole’s growing range of Club Zero refill deliveries, helping even more shoppers embrace the ‘refillution’.

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